SETTING UP MAINTENANCE DEPOT FOR VANDE BHARAT TRAINSETS AT SHAKURBASTI, INDIA
- All associated Civil works
All associated electrical works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Tandem Under Floor Wheel Lathe
- Bogie Drop Pit
- Retractable OHE
- EOT Cranes
- Automatic Coach Washing Plant
2 Years Warranty and 5 years AMC of Major machines.
SETTING UP OF FORGED AXLE MACHINING LINE AT RAIL WHEEL FACTORY, BENGALURU, INDIA
- All associated Civil works
All associated electrical works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Centering, End Facing and Cup Turning Machine
- CNC Dual End Drive Rough Turning Lathe
- Fully Automatic Ultrasonic Radial Scanning Machine
- CNC End Drilling, Tapping, Counter sinking & re-centering machine
- CNC Axle Finish Turning Lathes
- CNC Cylindrical Grinding Machine
- Magnetic Particle testing machine
- Material handling system, input and output storage conveyors
- Chip conveyors
- Machine Monitoring and Data Collection System (Compliance to Industry 4.0)
2 Years Warranty and 5 years AMC of Major machines.
Creation of POH facilities for augmentation of Periodical Overhauling facilities for LHB coaches at Carriage Repair Shop at Tirupati, South Central Railway
- All associated civil works
- All associated electrical works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Axle Turning Lathe
- CNC Hydraulic Wheel Press Capacity 500T
- EOT Cranes
- 2 years warranty and Annual Maintenance Contract for plant and Machineries
Developing Infrastructure for POH of Wheel Set for LHB Coaches At Carriage Repair Workshop, Harnaut
- All associated Civil works
- All associated electrical, Telecom and IT Works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Surface Wheel Lathe (BG) Portal type
- CNC Hydraulic Wheel Press Capacity 500T
- Dynamic Wheel Set Balancing machine (Cap. 3000 kg)
- 3 Tonnes Electric Overhead Travelling Crane
- Wheel set Turntable (Hydraulic)
- 2 years warranty services and AMC for plant and machineries.
Coach Shell Manufacturing Facility For Indian Railways At Chennai, India
Integral Coach Factory, Chennai is a premier production unit of the Indian Railways manufacturing all steel and all welded Integral railway passenger coaches. For expanding their capacity by manufacturing Stainless steel LHB (Linke Hofmann Busch) coaches, Indian Railways had awarded a new project to us.
This project of modernization & expansion was to create a new facility for manufacturing technologically upgraded LHB coaches. This facility is capable of manufacturing 25 LHB coach shells in a month. The project was completed within a time frame of 2.5 years and had already been handed over to Indian Railways in June 2015.
- Construction of 25000 sqm of Industrial sheds
- All associated electrical works with necessary illumination
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Robotic Arm Spot Welding Machine
- CNC Laser Cutting & Welding Machine
- All related, Jigs & Fixtures for coach shell manufacturing
- Bulk Gas Storage facility with associated pipelines
- Manufacturing of 25 coach shells before its handover to Integral coach Factory, Chennai
- 2 years warranty and 3 years Annual Maintenance Contract
Major Activities Covered under Project
- Construction of Stripping Shed, Body Shop, Paint Shop, Electrical Substation, Compressor Room, Wheel shop & CTRB Section, Flooring & Renovation Work
- Supply, installation and commissioning of 28 Nos of M&Ps
- Associated electrical works
- Associated S&T works
Important M&Ps Covered
- Surface Wheel Lathe (Portal type)
- Vertical Turning Lathe Machine
- EOT Cranes of various capacities 20 T, 10 T, 5T, 3T
- Goliath Crane 15T
- Static Rail Weigh Bridge
- Rotary Screw Elect, Driven Air Compressor, 500CFM
Wheel Repair Shop For Smh Rail, Malaysia
Malaysian Railways (KTMB) had decided for subcontracting railway wheel set re-profiling, re-discing and re-axling work to outside agencies. SMH Rail, Malaysia wanted to set up this wheel shop and HYT took up the challenge of setting up the wheel shop for repairing 15000 wheelsets per annum and provide necessary technical support to SMH Rail in the year 2006.
In addition to supply of machines, HYT has given the technical support from site selection to installation of all the required workshop facilities and provided the necessary technical specification for other ancillary workshop facilities right from provision of electrical supply to management of inspection equipment. HYT has provided necessary technical support for recruiting competent manpower for operation and maintenance of the machines. HYT also coordinated with Malaysian Railways, the end customer to ensure the workshop was set as per KTMB Guidelines. Since 2006, the wheel shop is working satisfactorily and regularly given the desired output.
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Surface wheel lathe
- Axle Journal Turning and Burnishing Machine
- Vertical Turret Lathe
- 500 Tonne Wheel Press
- Bearing Assembly and Dis Assembly Equipment
Supply of CNC Underfloor Wheel Lathe (UFWL) Along With Construction Of Shed
Indian Railways has decided to procure CNC Underfloor wheel lathe machine along with construction of shed for housing the CNC Underfloor Wheel Lathe (UFWL) Machine.
CNC Underfloor wheel lathe machine is used to re-profile wheel sets of diesel and electric locomotive, coaches, wagons, electric and diesel multiple units and Metro coaches in situ without removing the wheel sets, bogie break gear, axle box covers or any other components of these railway vehicles.
- Covered PEB shed of size approx. 35m long and 15m wide for housing CNC UFWL
- Gantry with EOT crane
- Roofing with Pre-coated sheets and transparent sheets for natural sunlight in shed
- Heavy duty RCC Flooring
- Rooms for maintenance staff
- Laying of Rails within the shed and outside the shed for connecting UFWL rails with existing rail network
- Construction of all other related civil works
- All associated electrical works with necessary illumination
- Supply, Installation, Commissioning, Prove out of CNC Underfloor Wheel Lathe Machine
- 2 years warranty and 5 years Annual Maintenance Contract
Railway Coil Spring Manufacturing Facility At Integral Coach Factory , Chennai, India
- Construction of all related civil works
- All associated electrical works
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Spring Coiling Machine
- CNC Bar End Tapering Machine
- CNC Spring End Grinding Machines
- LPG Fired Furnaces
- Spring phosphating and painting plant
- Testing Equipment
- Handling Equipment’s
- 2 years warranty and 5 years Annual Maintenance Contract
Fully Automatic Wheel And Axle Assembly Complex At Railway Wheel Factory (RWF), Bengalaru, India
- Construction of all related civil works
- All associated electrical works
Supply, installation, commissioning & prove out following major M&P equipment
- Automated CNC Vertical Wheel Boring
Machines
- Automated Wheel mounting press
- Automatic Axle wheel seat measuring system
- Material Handling system
- Centralized data storage & processing system integrated to Customer MIS software
- 2 years warranty and 5 years Annual Maintenance Contract
Wheels And Bogie Overhauling Facility At Sanpada Emu Car Shed, Mumbai, India
- Construction of all related civil works
- All associated electrical works
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Surface Wheel Lathe
- CNC Wheel Press
- CNC Vertical Turning Lathe
- Traverser
- CNC Axle Turning Lathe
- Roller Bearing Extractor
- Various Cleaning Plants
- Various Material Handling Equipment
- 2 years warranty and 5 years Annual Maintenance Contract
Augmentation of Wheel Shop At Matunga, Central Railway
- Construction of I, J & H Shed, CF3, Wheel Shop, Smithy Shop Building, Roller Bearing Section.
- Smithy shop flooring & roofing
- Wheel shop flooring & roofing
- All associated electrical works
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Surface Wheel Lathes
- CNC Wheel Press 500 Ton
- CNC Vertical Turning Lathes
- EOT Cranes – 5T & 2T
- CNC Axle Turning Lathe
- Axle Journal Turning & Burnishing Machine
- End Face Drilling and Tapping Machine
- Dynamic Wheel set balancing machine.
Augmentation of BG Coach POH facility from 50 coaches to 100 coaches per month at Bhavnagar workshop, Western Railway”
- Construction of New Wheel Shop, New Inspection Shed, Coach Repairing circuit, Battery shed, Roller Bearer Section part-1, Roller Bearer Section part-2, Store Building
- All associated electrical
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Surface Wheel Lathe (BG)(Portal Type)
- Vertical Turning Lathe
- EOT Crane 50 Ton and 5 Ton
- 2 years warranty and 5 years Annual Maintenance Contract
Modernization & Augmentation of POH Capacity to 150 Wagons Per Month At Dahod Workshop, Western Railway
- Construction of Sandwich Shed, Component Shed, Component Building, Rest House, 9 Rooms, CTRB Shed, Sheeting Work, Admin Building, Substation Building.
- All associated electrical works
Supply, installation, commissioning & prove out of 70 No’s of M&P equipment
- Wheel Press 500T
- EOT Cranes of various capacities 20 T, 10 T, 5T
- EOT U/H Jib Crane – 5T
- Surface Traverser 15T
- Shearing Machine