Developing Infrastructure for Composite Works in Connection With Setting Up Of CMLR Workshop At Kurnool (A.P)
- All associated Civil works
- All associated electrical, Telecom and IT Works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- EOT Crane of capacity 5T, span 15 meter
- EOT Crane of capacity 10/3T, span 20 meter
- EOT Crane of capacity 5T, span 30 meter
- Axle Turning Lathe (ATL)
- Wheel Press (500T capacity)
- CNC Surface Wheel lathe (SWL)
- CNC Vertical Turning Lathe (VTL)
- CNC Axle Journal Turning & Burnishing Lathe
- End Hole Tapping Machine
- Shock Absorber Test Stand
- Incinerator
- Centre Lathe machine (CNC Turning Centre)
- 2 years warranty services.
Augmentation of POH capacity from 400 to 500 Wagons per month at Raipur, SEC Railway
- Construction of Stripping Shed, Body Shop, Paint Shop, Electrical Substation, Compressor Room, Wheel shop & CTRB Section, Flooring & Renovation Work
- All associated electrical and S&T Works
Supply, installation and commissioning of 28 Nos of M&Ps
- Surface Wheel Lathe (Portal type)
- Vertical Turning Lathe Machine
- EOT Cranes of various capacities 20 T, 10 T, 5T, 3T
- Goliath Crane 15T
- Static Rail Weigh Bridge
- Rotary Screw Elect, Driven Air Compressor, 500CFM
Supply, Installation And Commissioning Of Machinery & Plant At Wagon Repair Workshop At Badnera, Central Railway
Supply , installation, commissioning & prove out following major M&P equipment:
- CNC Surface Wheel Lathe (BG)
- Wheel Press Capacity 500T
- CNC Axle Turning Lathe
- AJTB Lathe
- Radial Drilling machine
- Grit/shot Blasting Plant for Bogie Frame
- CNC Vertical Turning Lathe for wheel machining
- Guillotine shearing machine double column
- Press Brake Hydraulic CNC Capacity 200 T
- Horizontal Drilling & Tapping machine single ended
- Heavy duty Metal Cutting Band SAW
- Hyd. Press C frame
- 2 years warranty and 5 years Annual Maintenance Contract
Augmentation of Coaching Infrastructure Facilities for LHB Coaches at Bhagalpur, (Bihar)
Composite Works (Civil, Electrical, Mechanical) involving construction of Industrial shops, Administrative and other ancillary buildings, Track works, Water supply system, Drainage system with Pit line, Road works, Landscaping, Electrification and illumination works, Procurement and commissioning of specified Mechanical Machineries & Plant (EOT cranes, compressors, etc) in connection with Augmentation of coaching infrastructure facilities for LHB Coaches at Bhagalpur, (Bihar)
- Service Building
- ESS Building
- Compressor Room
- Sick Line Shed
- CNC Under Floor Wheel Lathe Shed
- Water Recycling Plant
Supply, installation, commissioning & prove out following major M&P equipment
- EOT Crane of capacity 25/5 T
- Under Floor wheel lathe
- Air Compressor of capacity 500 CFM
- 2 years warranty
Setting up Electric Loco Shed at Saiyedpur Bhitri, Uttar Pradesh (India)
Construction of PEB shed, structure, building, water supply arrangement, drainage, sewerage, road works, track works, power supply and general electrical works, OHE works, signal & telecommunication works and supply, installation and commissioning of machinery and plant in connection with setting up of Electric Loco Shed at Saiyedpur Bhitri, Uttar Pradesh (India)
- Major Civil Works includes PEB sheds, Track Works, RCC buildings – Administrative building, Staff quarters, Security Block, water supply arrangement, drainage, sewerage, road works etc.
- All other related Civil works
- All associated electrical, OHE works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- Underfloor Wheel Lathe
- EOT Cranes 65T, 25T, 5T
- Rail cum road Vehicle
- Material Handling Equipment’s
- Other Misc M&P’s
- 2 years warranty and 5 years Annual Maintenance Contract
Facilities for augmenting POH capacity from 20 to 120 BG wagons per month at Kurduwadi Workshop, Central Railway (CR)
- Major Civil Works includes PEB sheds, Track Works, RCC buildings –Administrative building, Staff quarters, canteen building, workmen washing building, water supply arrangement, drainage, sewerage, road works etc
- All other related civil works
- All associated electrical and S&T works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- EOT Cranes 25/5T, 20/5T, 5T
- Rail cum road Vehicle
- Shock Absorber Testing Machine
- Magnaflux Testing machine
- Other Misc M&P’s
- 2 years warranty and 5 years Annual Maintenance Contract
Construction of STR Bridge Workshop within relocated Engineering workshop at Sabarmati Gujarat
- Major Civil works includes Structural shed – 400 meters, Tool room, Track Works, RCC Buildings – Administrative building G+2, Supervisor building 1 & 2, LPG gas godown, Compressor room, Parking shed, Goliath Crane track foundation 400mtrs and 320mtrs, water supply arrangement, drainage, Sewerage, Road works etc.
- All other related civil works
- All associated electrical and Firefighting works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Beam Welding Line
- Shot Blasting Machine
- CNC Beam Drilling Line
- CNC Plate Drilling Machine
- Goliath Cranes 15T& 10T
- 2 years warranty and 5 years Annual Maintenance Contract
Coach Periodic Overhauling Facility at Moti Bagh Workshop, Nagpur, India
- All associated civil works
- All associated electrical works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- EOT Cranes
- Wheel Press
- CNC Surface Wheel Lathe
- Traverser
- CNC Axle Turning Lathe
- Double ended Mill and centering machine
- Various cleaning plants
- Various material handling equipment
- 2 years warranty and 5 years Annual Maintenance Contract
Modernization of ICF for Complete Switch-over to Stainless Steel Coach Manufacturing
- Construction & extension of shed, Construction of storage shed area
- All associated electrical works
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Laser Cutting & Welding Machine
- CNC Robotic Spot Welding Machine
- 3- axis Bogie Bolster & 5 axis CNC Bogie Frame machining Center
- Fixtures for tack welding of side sheets, roofs, lavatory, roof beams, under frame, Bogie frame & bolster.
- Fixture for Assembling & Welding of all components to manufacture coach shell.
- Gas storage & Gas supplying facilities
Supply, Installation, Commissioning & Prove out following major M&P equipment
- CNC Laser Cutting and Welding Machine
- CNC Robotic Spot-Welding Machine
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract for all mechanical works
Composite Work (Civil, Electrical & Mechanical) involving Extension of sheds, Construction of store building, Heavy duty concrete flooring, Track Work, Electrification and illumination works, Procurement and commissioning of specified Mechanical Machineries & Plant and other associated Civil & Electrical works in connection with "Augmentation of ROH capacity and improvement of existing maintenance facilities and infrastructure of ROH depot at Bhusawal, Central Railway
- Extension of body shed (25m) towards Mumbai end with gantry 15 T EOT cranes with industrial flooring- 25m x 25m.
- Extension of body shed (10m) towards Nagpur end with gantry 15 T EOT cranes with industrial flooring – 10m x 25m
- Store Building (Shed)- 20m x 30m & Staff room with Toilet – 50 sq.m.
- Boundary wall – 300 m, Scrap yard – 400 sqm & Water tank – 90000 Litre capacity.
- Replacement of existing detoriated/damage water pipe line.
- Replacement of existing old ganty rail of all EOT crane in Body & Trolley section
- Black Smith Shop – 40 sqm & Conference Hall – 40 sqm.
- Renovation/improvement in existing SSE (ROH In charge office)- 35 sqm.
- Renovation/improvement ISO cell- 35 sqm.
- Heavy Duty Concrete (M-30) flooring- 2500 sqm
- Establishment of FMM Centre- 80 sqm
- Supply and laying of HT/LT cables, illumination, Electrification of various buildings, shops/sheds and supply, erection testing and commissioning of Substation equipment’s including transformer of 11 KV/433 V
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Portal Wheel Lathe
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract for all mechanical works
Composite Work (Civil, Electrical & Mechanical) involving construction of Industrial shed with Pre- Engineered Building (PEB), Washing pit line, Service building, Electric Sub Station (ESS),Track works, Electrification and illumination works, Procurement and commissioning of specified Mechanical Machineries & Plant and other associated Civil, Electrical &Telecommunication, works in connection with Setting up of Examination and Maintenance Facilities of MEMU Rake at Bhusawal, Central Railway
- Construction of Industrial shed with Pre-Engineered Buildings (PEB), RCC Building, and other associated work, VD flooring, embedded track & Laying of Track, etc and its design and drawings for Architectural and structural both including any changes arised due to user department or by WPO or any other reason.
- Road work, Track work, Boundary wall, Drainage, Landscapings and Other Miscellaneous work.
Supply and laying of HT/LT cables, illumination, Electrification of various shed/ buildings and supply, erection, testing and commissioning of electrical substation with 11KV/433V transformers.
Supply, installation, commissioning & prove out following major M&P equipment
- Tanden Under Floor wheel lathe
- Drop Pit Table
- Rail cum Road Shunting Vehicle
- Turning Bridge
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract for all mechanical works
Composite works (Civil, Electrical, Mechanical and Telecom) involving construction of ROH Shed, Wheel Lathe Shed , and other ancillary buildings (Service building etc.), water supply system, drainage system, track works, Road works, Electrification and illumination works, associated telecom works in connection with Construction of ROH Shed at Baghupal, East Coast Railway
- Earthwork
- ROH Shed
- Service Building
- Wheel Lathe shed
- CC Examination Path Way
- Over Head Tank, Water supply & Drain work
- Soil Investigation & Drawing Work
- Track work including supply of ballast, etc.
Supply and laying of LT cables, illumination, Electrification of various buildings and shops
Supply, installation, commissioning & prove out following major M&P equipment
- CNC Portal Surface Wheel lathe
- Road cum Rail Shunter
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract for all mechanical works
MCF - Capacity Augmentation from 1000 to 2000 coaches per annum at Modern Coach Factory, Raebareli
Foundation of Machines
All associated Electrical works.
- Fibre Laser Cutting Machine – 01 No.
- CNC Oxy-Profile Cutting Machine – 01 No.
- Hydraulic Press 500T along with Die and Tooling – 01 No.
- FIAT Bogie Stress Relieving Furnace – 02 No.
- Portable 3D computerized Co-ordinate Measuring and Data Transfer Machine for FIAT Bogie – 01 No.
- 5-Axis CNC FIAT Bogie Frame Machining Centre – 02 No.
- LHB Coach Automatic Painting Booth (Wet Type) with Baking Oven – 03 No.
- LHB Coach Baking Oven only – 02 No.
- LHB Coach Twin Track Surface Traverser 50T (Covered) along with shrouded DSL 300m. – 02 No.
- Remote & Pendant operated EOT Crane 10/03T, Span 20m with shrouded DSL 300m – 03 No.
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract
New Katni Junction (NKJ) - Centralised Wheel set Maintenance facility for Rolling stock at NKJ, West Central Railway
- Design & construction of Steel shed of two bays of approx. size 20 Mtr width x 135 Mtr length x 7.5 Mtr gantry height (PEB shed with truss less roof sheeting)
- Design & construction of RCC framed structure double storied building
- (Approx. size – 6 Mtr. Width x 135 Mtr length with 2 Mtr wide verandah in front including its electrification and sewerage system.
- Soil testing for foundation design
- Road work of vacuum dewatered concrete/ Bituminous
- Track work including supply of the ballast and excluding supply of the P. way material. All P. way material i.e. Rails, sleepers and all fittings shall be supplied by railway free of cost.
- Earth work in cutting and filling,
- Boring and installation of tube-well, laying water supply pipe line,
- Plantation / horticulture work,
- Boundary wall approx. 1000 Mtr. length, with concertina wire fencing
- Drainage system & Other Misc. works.
- Power connectivity and controls to various machines / M&Ps.
- Electrification of various Buildings and Sheds for illumination, fans etc.
- General illumination of Pathways.
- Power supply and commissioning of various machinery & plants and associated electrical control equipment’s.
- CNC Surface Wheel Lathe [(Portal type (02 nos.)] including provision for Industry 4.0
- CNC Axle Turning Lathe (01 no.) capable to provide surface finish of 0.8 microns
- CNC Vertical Turning Lathe (02nos.) including provision for Industry 4.0
- Wheel Press 500T (01 no.) including provision for Industry 4.0
- CNC Axle Journal Turning & Burnishing [(AJTB), 01 no.] Machine including provision for Industry 4.0
- CNC End Face drilling & tapping Machine (01 no.) including provision for Industry 4.0
- EOT Crane, 5 Ton
- Fork Lift Truck, 5 ton
- Platform / Lister truck
- USTwith data recording facility
- MPT/Electromagnetic crack detector for axle
- Chip compactor
- CTRB Hydraulic extractor/ mounting machine with accessories
- CTRB LASER Engraving machine
- Tools and measuring Gauges (in set)
- Turn table (Hydraulic)
- Wheel Measuring Station
- Motorized Conveyor for Bearing Transfer
- Kicker arrangement for wheel set handling
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract
Axle Machining Line at RWF, Yelahanka Bangalore
Foundation of Machines for AML
Associated Electrical works for AML
- CNC centering, End facing and cup tuning machine for processing of forged Axles
- CNC Dual End Drive Rough Turning Lathe for Rough Turning of forged Axles
- Fully automatic Ultrasonic Radial scanning Machine for ultrasonic testing of rough turned axles
- CNC End Drilling, Tapping, Counter sinking & re-centering machine
- CNC Axle Finish Turning Lathes for finish turning of axles including burnishing of wheel seat operations
- CNC Cylindrical Grinding Machine for grinding of Journal, Dust guard, wheel seat, gear seat and body portion of the axles (only for LHB)
- Magnetic Particle Testing Machine
- Connected material handling system to facilitate transfer of axles from storage area to machine and vice- versa for all the machines.
- Connected suitable input and output storage conveyors for the above machines.
- Suitably connected chip conveyor system to transfer metal chips from machines to the main chip disposal area and to transfer grinding dust / grit disposal system for the Grinding machine.
- Required concomitant accessories including coolant system, hydraulic system, Pneumatic system, spares etc, as specified in tender Schedule and/or detailed in technical specifications of individual machines.
- Machine Monitoring and Data Collection System
- 2 years warranty of the complete plant and 5 years Annual Maintenance Contract